Top Printing and Finishing Techniques for Custom Sportswear | HUCAI Manufacturer Guide
1. What Embroidery Technique Does HUCAI Use in Sportswear?
Embroidery uses thread to apply logos or patterns onto sportswear. HUCAI uses advanced embroidery machines to apply logos and patterns directly onto sportswear. We support embroidery on various garments like sports sweatshirts, T-shirts, long sleeves, and joggers. The result is a durable, professional finish that elevates brand identity.
Support Embroidery On:
- Sports sweatshirts
- Sports T-shirts
- Jogging pants
- Long-sleeve activewear
Advantages:
- Durable branding that won’t peel or fade
- Professional, high-end appearance
- Suitable for cotton, polyester, and blends
2. What Is Heat-Transfer Printing in Activewear?
Heat-transfer printing is a process where images are printed onto transfer paper and then applied to garments using high-temperature presses.
Heat-transfer printing applies vibrant, long-lasting designs onto fabric using heat and pressure. HUCAI operates high-performance heat press machines to deliver smooth, crack-resistant graphics on sports T-shirts, hoodies, leggings, and more—perfect for bold branding and multi-color prints.
Applied On:
- Sports T-shirts
- Sports bras & leggings
- Joggers & hoodies
- Compression tops
Key Benefits:
- Bright, durable imagery
- Crack-resistant and long-lasting
- Fast and cost-effective for smaller runs
3. What Is Screen Printing and When Should You Use It on sportswear?
HUCAI’s screen printing method is ideal for high-volume production of single-design sportswear. Instead of printing on finished garments, we apply prints to pre-cut fabric panels using fully automatic screen printing machines, ensuring clean results and enhanced production efficiency.
Process Highlights:
-Pre-cut fabrics (e.g., sports bras, leggings, T-shirts) sent for printing
-Not applied to finished garments—ensures alignment and quality
-2 fully automatic screen printing machines enhance productivity
Ideal For:
-Large quantity orders of a single design
-Bold logos and high-contrast patterns
-Smooth, even application across spandex, polyester, and blends
Advantages:
-High ink density and durability
-Cost-effective for bulk runs
-Suitable for both light and dark fabrics
4. What Is DTG Printing in Custom Sportswear?
DTG (Direct-to-Garment) printing is a digital printing method that allows complex patterns to be printed directly onto sportswear fabrics,perfect for complex or multi-color designs. HUCAI’s DTG machines (2 units) offer high-resolution, photo-quality printing directly onto garments, resulting in lightweight, breathable, and flexible activewear ideal for detailed branding.
Best For:
-Sports T-shirts & tops
-Fashion fitness lines
-Custom limited edition prints
-Multi-color, photo-realistic artwork
Advantages:
-Lightweight and breathable finish—won’t affect fabric stretch
-No cracking or peeling after washing or workouts
-Faster delivery and lower setup costs for small-to-medium orders
5.Why Choose HUCAI for Custom Sportswear Production?
-25+ years of experience in custom sportswear manufacturing
-100% in-house production using advanced equipment
-OEM/ODM services with full customization support
-Rapid sampling (12 days) and efficient production (25–30 days)
-Less than 1% rework rate with multi-step QC
Whether you're launching a brand or scaling your existing product line, HUCAI provides the printing and finishing expertise you need. Contact us to start your custom activewear project today!
